Improved quality and reduced costs
Clarifying Wine Filtration
Filtration is critical to removing yeast and other contaminants that can result in off- taste, color or odor, however, it is also essential to maintain the organoleptic characteristics of the wine. Clarification is the primary filtration step in the winemaking process. Yeast and other particles from fermentation and fining are removed to reduce turbidity and improve downstream filterability.
Wineries are under more competitive pressure to improve quality and reduce costs while satisfying more stringent safety and regulatory requirements. The wineries are challenged with selecting filtration techniques that are easy to use, less labor intensive and more environmentally- friendly, while maintaining the wine’s characteristics.
Clarification is the primary filtration step in winemaking for removal of yeast and other solids from fermentation and fining and to improve downstream filterability. Traditional clarifying filters include Diatomaceous Earth (DE) filters. However, over the past two decades, Pall’s Oenoflow™ filtration systems have become the preferred technology in the wine-making industry.
The Oenoflow system is a membrane based system that allows wineries to clarify their wines in a single step without the need for any pre-treatment, filter aid or centrifugation. Pall currently offers 4 models of Oenoflow XL systems making it the optimal solution for wineries of all sizes.
Pall OenoFlow XL filtration system
By eliminating the drawbacks of traditional diatomaceous earth filters, Oenoflow microfiltration systems have become the preferred technology in the wine-making industry. The hollow fiber system enables wineries to remove suspended contaminants from wine in a reliable, reproducible and single process step.
Clarification is achieved without the need for filter aids, centrifugation or interference with the chemical, physical or organoleptic components of the wine. Cost savings is realized by reducing wine loss, consumables and labor. Furthermore, with a DE-free process and no solid waste for landfill, both environmental and operator safety are improved.
Pall’s large diameter Oenoflow XL modules incorporate proven PVDF membrane with approximately 145% more filter area. With 21.5 m2 of surface area the XL modules have at least twice the area of typical competitive hollow fiber membranes. These high flow modules allow Pall to manufacture more compact and therefore more economical systems. With a smaller footprint and less water and chemical consumption, Oenoflow XL systems are in line with many wineries sustainability programs.
Additionally, Oenoflow XL modules utilize a symmetric membrane giving them a high mechanical strength that protects it from risk of failure even after many years of continuous operation. A back pulse during operation enables optimal throughput performance and long operating cycles.
Increasing yields and waste reduction
For wineries who are not investing in crossflow technology, Pall’s alternative disposable options are SUPRAdisc™ II modules and filter sheets.
SUPRAdisc II Depth Filtration Modules
Lenticular modules have a long history in food and beverage applications. They arose out of the need to package sheet-based depth filter technology in more user-friendly, closed systems, especially for small batch production applications. With high dirt holding capacity and filtration performance similar to filter sheets, lenticular modules provided an optimal and cost-effective solution for handling food and beverage fluids.
Classic stacked disc modules represent first generation module design. While the enclosed assembly offers benefits, there are performance disadvantages. Since the media is exposed, the integrity can be compromised during shipping, handling, installation and removal. Extra care must be taken to avoid damage. Additionally, individual cell proximity to one another is very close. During steaming, rinsing, or filtration, the cells may shift or warp causing individual cells to touch. This causes blinding of portions of each cell, which reduces the effective filtration area. Finally, classic stacked disc designs do not withstand any back pressure. With only the downstream support layer, as little as 0.05 bar (0.7 psid) of back pressure can rupture the unsupported media in these modules.
SUPRAdisc II modules eliminate the disadvantages of the initial stacked disc modules. They offer increased capacity and reliability to satisfy customer requirements for a higher performing product.
The unique performance of the SUPRAdisc II modules is due to its double separator design which provides both upstream and downstream support for the filter media. The media is individually sealed and separated in between polypropylene plates, which results in optimal flow through the available surface area and a mechanically robust module. Flow is possible in either the forward or reverse direction. Back-flushing can improve regeneration and increase service life, and the design minimizes the risk of media buckling or tearing if the modules are subjected to reverse pressure or pressure shocks which may occur when the filters are positioned directly upstream of the bottling line. Additionally with the separators acting as a cage, the media is not exposed, which facilitates module handling and filter change-outs.
Seitz® K series filter sheets combine surface and depth with filtration absorption.
Seitz K Series Depth Filter Sheets
Seitz K series depth filter sheets were developed to meet the entire range of removal requirements for the food and beverage industry.
K series filter sheets are available in multiple grades suitable for microbial reduction and applications requiring fine, clarifying and coarse filtration.